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High Pressure Injection Wound
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High Pressure Injection Wound
, High Pressure Injection Injury, Spray Gun Injection Injury
See Also
Finger Tip Injury
Puncture Wound
Epidemiology
Accounts for 1 in 600 hand injuries
Most common in young male laborers working with paint, automotive grease, solvents, diesel oil
Background
Associated with occupational paint or spray gun use
Nozzle pressures are very high (up to 10,000 psi, much higher than rated psi)
Injection substances are delivered at speeds approaching 400 mph
By comparison, even forces as low as 100 psi are strong enough to break through skin
Injected materials typically spread broadly
Spread along planes of least resistance
Neurovascular bundles
Tendon sheaths
Hand compartments
Results in direct injury, local ischemia, chemical inflammation and
Granuloma
tous reaction
Risk of vascular necrosis and local soft tissue necrosis
Also sets the stage for secondary infection
Risk Factors
Amputation
High pressure >1000 psi (43% versus 19% with low pressure injections)
Delay to operating room >6 hours (58% versus 38% with earlier surgery)
Injected solvents are at highest risk of amputation (50%)
Organic solvents (paint thinner, paint and oil-based products, diesel fuel, jet fuel, oil)
Water or air injections are not associated with amputations
References
Hogan (2006) J Orthop Trauma 20(7): 503-11 [PubMed]
History
Time of injury
Delayed presentation is common (mean 9 hours after injury)
Delays (esp. >6 to 10 hours) are associated with high amputation and infection rates
Offending tool
Obtain information regarding the pressure gun and pressure delivered
Injected substance
Clean water and air are considered lower risk injection injuries
Paint is associated with large inflammatory responses and high amputation rates
Grease is associated with less inflammatory response and lower amputation rates
Symptoms
Non-dominant index finger most commonly affected
Initial injury appears relatively mild
Patient develops numbness, burning or pain over time
Signs
Deceptively small entry wound despite severe subcutaneous damage
With toxic injections, injury site becomes pale, edematous and very tender to palpation
Perform a complete extremity exam (and obtain serial exams during evaluation)
Examine the "joint above, joint below, circulation, motor function and
Sensation
, skin and compartments"
Neuromuscular exam
Tendon exams in flexion and extension at each joint
Consider
Compartment Pressure
s
Labs
Agent injected has risk of hepatotoxicity and nephrotoxicity
Liver Function Test
s
Blood Urea Nitrogen
(BUN)
Serum Creatinine
Imaging
XRay
May demonstrate radiopaque substance
Subcutaneous
Emphysema
may be present
CT Extremity
Consider in non-diagnostic
XRay
Management
High risk injury!
Initial findings may be underwhelming despite being a limb-threatening injury
Small punctures may hide an extensive degree of forthcoming tissue destruction
Immediate surgical
Consultation
(e.g. hand surgery)
Emergent surgical intervention is per surgeon's discretion
Most injection injuries require surgical management (>50%)
Early surgical decompression, irrigation and
Debridement
of caustic injections
Worse outcomes are associated with surgical delay >6 hours after injury
Serial
Debridement
may be needed as tissue viability evolves over first 48-72 hours
Delayed closure, skin grafts, flap reconstruction or amputation may be needed
Injection injuries (water and air only) without
Compartment Syndrome
may not require surgery
Grease, hydraulic fluid, diesel fuel and solvents require emergent operative irrigation and
Debridement
Poison control
Consultation
(if indicated by substance injected)
Gene
ral measures
Tetanus Prophylaxis
Elevate the affected extremity
Splint and immobilize the affected limb
Broad-spectrum empiric
Antibiotic
s
Parenteral
Antibiotic
s
Leave wounds open
Avoid measures that results in decreased perfusion (excessive swelling and vasospasm)
Avoid
Digital Block
s
Avoid local ice
Avoid compressive dressings
Complications
Compartment Syndrome
Limb Amputation
(approaches 30%)
Pyogenic Flexor Tensynovitis
Staphylococcus Aureus
is most common
Common longterm complications of the affected extremity (may impact employment and
Disability
)
Chronic stiffness, pain and cold intolerance
Motor weakness and sensory deficits
Other rare delayed complications
Oleogranuloma
Fibrohistiocytic tumor
Squamous Cell Carcinoma
Course
Predictors of worse functional outcome
Digital ischemia at presentation
Tendon sheath involvement
Proximal spread of injected material
Delayed presentation or surgery delay (>6 hours after injury)
Amputation
Incidence
Organic solvent and oil-based paint injections are associated with higher amputation rates
Grease injuries are associated with lower amputation rates
Most high pressure washers provide >2000 psi at the nozzle (which may be >10x higher than rated psi)
Amputation rate: 50% if injection psi >2000
Amputation rate: <40% if injection psi <2000
Longterm functional rehabilitation is typically required after acute management
Hand therapy
Physical therapy
Occupational therapy
References
Hori (2015) Crit Dec Emerg Med 29(3): 2-7
Kiel (2023) Crit Dec Emerg Med 37(11): 18-9
Murphy (2026) Crit Dec Emerg Med 40(8): 25-6
Hogan (2006) J Orthop Trauma 20(7): 503-11 [PubMed]
Vasilevski (2000) Am J Emerg Med 18:820-4 [PubMed]
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